High Current Rectifier (HCR)|high Power Rectification KHS-18KA40V SCR Thyristor Controlled Three Phase Bridge Type with PLC HMI Function for Electrolytic Refining Copper

Product Detail

The High Current Rectifiers listed on this website is customized, just for your reference. If you have any specific demands,please tell us the parameters in details. We’ll be more than happy to work with you to meet your exact requirements.






Series	Name	Parameter	Remark
1	Input	AC380V-400V, 3 phase,frequency:50Hz	Recommend 10KV
2	Ambient Temperature	-5° - 45°
4	Output DC IdN	0-18000A	Continuously adjustable
5	Output DC UdN	0-40V	Continuously adjustable
6	regulated current accuracy	±0.5%
7	Power factor	>0.86
8	Mode of connection	double reverse star 6 pulse wave
9	Control method	Constant current, Local control/ remote control	switching control
10	Control function	PLC+HMI	communicate with pc
11	Cooling mode	water/water
12	Protection function	Over-current protection,Over-voltage protection, Element damage Alarm,Over-temperature protection, Cooler fault alarm
13	Record	voltage AC, voltage DC, current DC, power DC, control angle, transformer oil temperature
14	Allow overload capacity	130% IdN   1 min	Within 24 hours
15	Noise	=60dB	ahead 1m
16	Remote communication way	RS485












Part two of User Manual

Chapter I: Main Circuit of Rectifying Device

I. Overview

1. Purpose and classification:

It applies to large-current DC power supply in the electrolytics industry and metal industry and can be used as power supply for aluminum, magnesium, zinc, manganese and lead electrolysis, DC electric arc furnace melting, salt electrolysis, water electrolysis, graphitization furnace and silicon carbide and the power supply of similar load nature.

2. Electrical conditions for normal use:

2.1 The electrical conditions for normal use shall meet the provisions in 5.2 of GB/T3859.1, and the voltage waveform, fluctuation range, frequency change and symmetry degree of the AC network shall meet the requirements in 5.2.2 of GB/T3859.1 Adaption of the rectifier to the electrical conditions shall meet the requirements for immunity level B in 5.2 of GB/T3859.1.

2.2 The altitude does not exceed 1000m.

2.3 During equipment operation, the limiting temperature range of the surrounding environment and cooling water shall meet the following provisions and the non-condensation running conditions shall be considered according to GB/T3859.2-1993.

Limiting temperature of environment and cooling water: indoor environment temperature -5?~+40? at the inlet, with the change no more than 30? within 24h. Cooling water temperature 5?~30?.

Note: If the environment temperature and cooling water temperature of the rectifier exceed above temperature, the rated current shall be properly corrected according to GB/T3859.

The cooling water shall be drained during disuse of the rectifier to prevent freezing and damage.

2.4 The relative air humidity is no lower than 15% and no higher than 90% (at the air temperature below 20?)

2.5 The environment temperature variation rate does not exceed 5?/h and the relative humidity variation rate does not exceed 5%/h.

2.6 There is no conductive, explosive dust or excessive dust, gas or steam corroding metal or 

destroying insulation in the operation site.

2.7 There is no violent vibration or impact and the vertical gradient during installation does not exceed 5%.

2.8 Indoor use (lockable electrical operation site)

3. Reference standards

      IEC---146 International Electrotechnical Commission Standard

GB/T3859---93 Power Semiconductor Converters

JB/T8740---1998 Rectifier for Electrochemistry 

ZBK46006---88 Rectifier for Electrochemistry

ZD/Q--D04—11—09 Technical Requirements for Product Inspection

IEC---146        

4. Operation and storage

When the rectifier running environment temperature or the cooling medium temperature is higher than the temperature in Table 2, the load capacity shall be corrected and reduced according to the on-state current and shell temperature in the corresponding device standard or product specifications.

If the rectifier is stored in a low-temperature environment, the moisture condensation in the equipment shall be avoided to prevent freezing from damaging the equipment.




Operating conditions ????	Minimum value ? ????	Maximum value ? ????	Name ?   ?
Air cooling ????	-10	+40	Environment temperature or cooling air temperature ???????????
Water cooling ? ? ?	+5	+35	Inlet water temperature ?????
Storage ?    ?	-40	+40	No cooling liquid ?????
Transportation ?    ?	-40	+55	No cooling liquid ?????






High Current Rectifier(HRC)KHS-18KA40V Structure Feature & Advantages

? Adopted cophase counter parallel connection Rectification,wihich can increase the power factor and reduce power loss

? Three-phase bridge rectification,which has the characteristics of reliability,stability,and low losses

? Adopted aluminum frame and glass antimagnetic cabinet, which suit for monitor and maintenance

? Power is scalable

? Can be maintained with electricity.

? With Low noise 

? Easy to operate 

? Superiority of Ture Rdundancy technique

?Over / low Voltage protection    

?Over / low current protection   

?Over / lack water protection        

?Over temperature protection

?Fast fuse protection      

?Phase protection  

Our products of High Current Rectifier (HRC) are customized according to clients’s parameters.They are used in variety of applications as follows:

1.Plating: Chrome, Zine, Nickel, Copper, Gold, Silver

2.Metal smelting: Aluminum, Copper,  Zine, Lead, Manganese, Magnesium, etc.

3.Ionic membrane: Electrolysis of salt, etc

4.Silicon carbide smelting & Graphitization furnace

5.Experimental power supply

6.Copper foil, aluminum foil special power supply

7.Electrochemical: Chlor-alkali, etc

8.Electrolysis: Copper, Zine, Tin, Lead, Aluminum foil, Copper foil

 The expert teams with 20 years experience can supply equipment design,manufacture, upgrading and after sales service. It’s quality management system meets the requirement of the ISO9001:2008 standard. The Technical level of main equpment is ten years ahead in China,and the control system is twenty years ahead at home and abroad.

We service with pride and care and give you a best solution.

 Packing Details:In iron sheet case with waterproof and anti collision treatment

Delivery Details: 1-3 months, depending on your technical parameters

 Please give us the follows technical information before order:

1  A.C. INPUT

• A.C: rated voltage

• Phases

• Frequency

2  D.C. OUTPUT

• Rated D.C. voltage

• Rated D.C. current

• D.C. voltage fine control range (thyristors)

• D.C: current control range

• Accuracy of current fine control

• Pulse number

• Ripple

  1. Within the first year, if you need any spare parts for replacement, we can provide to you without paid. And we will offer lifelong technical support and service.

2. Within the first year, if you need any spare parts for replacement, we can provide to you withoutpaid. And we will offer lifelong technical support and service.

1.Q:Are you a factory or trading company? 

A: We are a factory. 

2. Q: Where is your factory? How can I visit there?

A: Our factory is located in Xi’an, middle part of China, about an hour bus ride from Xi’an Xianyang Airport, which in the starting point of Ancient Silk Road.Welcome to visit us.

3. Q:When can I get the price?

A:Usually we quote within 24 hours after we get your inquiry.